Sheet Metal & Metal Enclosure Fabrication

Kempson Laser Solutions: Welding, Cutting, Cleaning & Automated Platform for Global Industries

Tube Fabrication & Metal Furniture Solutions

In the sheet metal and metal enclosure manufacturing sector, products such as enclosures, cabinets, control boxes, and panels are predominantly customized, multi-variety, and produced in small batches, demanding extremely stringent requirements for weld appearance and dimensional accuracy. Traditional processing methods prove inefficient, prone to significant deformation, and struggle to meet short lead times and cost control demands when handling complex geometries and thin-to-medium thickness materials.

To enhance competitiveness, adopting rapid, flexible, and efficient laser processing solutions is essential. These solutions enable clean cutting, minimal-distortion welding, and consistent forming quality while significantly reducing manual intervention and post-processing steps.

Industry Challenges

Sheet Metal & Metal Enclosure Fabrication

Manufacturers must balance aesthetics, precision, and efficiency under conditions of high variety, low volume, and short lead times.

Dimension Consistency and Assembly Tolerance Issues: Deformation caused by welding or cutting affects the assembly of doors, seals, and electrical components, leading to rework and delays.
Quality Stability in Mass Production: During the transition from prototyping to mass production, traditional welding methods may result in inconsistent welds and cumulative deformation.
High Reliance on Skilled Labor and Post-Processing: Manual welding, grinding, and finishing increase production time, rework rates, and costs.
Thin Sheet and Coated Materials Issues: Thin sheets (1-5 mm) and coated materials are susceptible to heat input, causing warping, discoloration, or coating damage that compromises appearance and corrosion resistance.

Equipment Solutions

Precise cutting, welding, and forming facilitate the efficient upgrade of sheet metal and metal enclosure manufacturing.

Water-Cooled 1500w Handheld Laser Welding Machine

Water-Cooled Laser Welding Machine for Thin Plates (1500/2000W)

The Water-Cooled Laser Welding Machine is specifically designed for high-load fixed-position applications, enabling single-pass welding of thin plates (1–5 mm) with flat welds and minimal distortion, ideal for large-scale production.

Core Advantages:

Supports 24/7 continuous operation, suitable for batch manufacturing.
Single-pass welding eliminates secondary grinding, reducing post-processing costs and boosting production efficiency.
Seamlessly switches between single-wire and dual-wire welding modes, with adjustable weld width and fullness.

Air-Cooled Integrated Laser Welder (WASC 1100W/1500W/2000W)

The Air-Cooled Integrated Laser Welder Features integrated air cooling for lightweight portability, ideal for outdoor or confined space operations while delivering single-pass welding.

Core Advantages:

Integrated air cooling eliminates the need for additional cooling systems, adapting to diverse operational scenarios.
Produces neat, secondary-processing-free welds with a smooth finish, reducing post-processing steps.
Suitable for various environments including advertising signage, outdoor installations, and door/window fabrication.

Pulsed Laser Cleaning Machine

The Pulsed Laser Cleaning Machine removes grease and oxide layers before welding, cleans spatter and slag after welding. Contactless, efficient, and eco-friendly, significantly reducing post-processing steps.

Instantly vaporizes contaminants without damaging substrates.
50W–2500W power range accommodates precision parts and batch production.
Backpack, suitcase, and cabinet designs flexibly adapt to workshop and field operations.

High-Precision Smart Automatic Laser Welding Machine

Platform Automatic Laser Welding Machine

The Platform Automatic Laser Welding Machine is designed for small-to-medium batch production of standardized parts, combining platform automation with laser welding technology to deliver high-precision, consistent welds.

Single-pass welding with minimal spatter and distortion, ideal for standardized production lines.
Supports both continuous and pulsed modes for enhanced weld stability.
Features Schneider Electric control systems + four-drive stepper wire feeding for improved operational precision and productivity.

Fiber Laser Cutting Machine (Sheet & Profile)

The Fiber Laser Cutting Machine precisely cuts thin plates, channel steel, angle iron, and thin tubes with flat edges and minimal heat-affected zones, enabling direct transition to subsequent welding or assembly processes.

Suitable for various thin sheet materials with high cutting accuracy.
Integrated nesting software eliminates the need for separate drawing.
High cost-performance at low power levels. Three-year full-machine warranty ensures worry-free maintenance.

Applicable Materials

Our laser welding, cutting, and cleaning solutions are suitable for a wide range of metals commonly used in sheet metal and enclosure fabrication, providing precise, clean, and deformation-free processing.