In the steel structure and heavy metal processing industry, laser welding, laser cutting, and laser cleaning technologies are widely applied to critical processes such as blanking, assembly, welding, and surface treatment of steel structural components. Traditional welding methods often struggle to control deformation when processing heavy steel, rely heavily on manual labor, and produce inconsistent weld quality.
Kempson specializes in the R&D and manufacturing of thick plate welding equipment, providing professional laser welding solutions for steel structure and heavy metal fabrication. We offer air-cooled and water-cooled thick plate laser welding systems, integrated with automated welding platforms and laser cleaning technology. This comprehensive support caters to diverse production scenarios, from flexible on-site welding to high-cycle factory operations, helping steel fabricators reduce labor costs, minimize distortion, and enhance overall efficiency.
As manufacturing costs continue to rise, companies face the need to enhance welding quality, production efficiency, and cost-effectiveness while handling thick steel plates and large structural components. Traditional MIG/TIG/arc welding technologies struggle to meet modern manufacturing demands. Consequently, the primary challenges include:
Kempson’s air-cooled laser welding solution, designed for flexible steel fabrication, reliably welds 0.5-12mm thick steel plates without external shielding gas. Its integrated inert gas generation system lowers operating costs while achieving 8mm wide welds with deep penetration. Versatile and cost-effective, it’s the ideal solution for manufacturing non-standard components and large steel structures.
Core Advantages:
For heavy-duty and continuous production environments, Kempson’s water-cooled laser welding solution delivers superior thermal stability and consistency. Supporting single, dual, and triple wire feeding, it produces wide, reinforced welds with a maximum width of 8mm and a build-up height of 4.5mm, ideal for high-load steel structures and extended production cycles.
Core Advantages:
Kempson’s automated laser welding platform is specifically designed for standardized steel components and medium-batch production. Integrating precision motion control with laser welding technology, it achieves single-pass welding with minimal distortion, reducing manual intervention and rework.
Core Advantages:
To enhance weld quality and surface finishing, Kempson offers pulsed laser cleaning systems ranging from 50W to 2500W. These systems efficiently remove rust, oil, and oxide layers without damaging the base material, improving weld penetration depth and reducing post-weld processing steps.
Core Advantages:
Carbon steel
3–12 mm
Stainless steel
2–10 mm
Aluminum alloy
2–8 mm