Customer Background

Changxing Biological Machinery Equipment Co., Ltd. specializes in small-scale metal structure processing with a workforce of 10-50 employees. The company primarily welds carbon steel components using traditional welding equipment. Frequent downtime for cooling in conventional systems has resulted in low production efficiency, while post-weld grinding processes further drive up production costs. Consequently, the company sought a thin-sheet water-cooled laser welding machine solution from Kempson.

Customer Requirements

Changxing Biological Machinery urgently required a stable, high-efficiency welding solution to boost production efficiency and reduce subsequent processing costs. Specific requirements included:

  • Enhance welding efficiency and minimize downtime for cooling
  • Reduce post-weld grinding processes to lower overall production costs
  • Achieve consistent weld quality suitable for carbon steel components
  • Support extended continuous operation to ensure efficient workshop production

Solution

Based on their carbon steel welding requirements, the Kempson team recommended the KPS-LHW2000 thin-plate water-cooled laser welding machine. This 2000W laser system achieves 5.5mm carbon steel fillet welds, equipped with a Tewei 5.2kW full copper tube chiller supporting 24/7 operation. Featuring a patented Black Gold welding torch, monthly consumable costs are approximately ¥150. With weld widths ranging from 1.5-5.5mm, it delivers single-pass welds requiring no grinding, perfectly suited for fixed workshop production scenarios.

Features

01
High-Efficiency Water-Cooling System
Supports round-the-clock continuous operation, resolving cooling issues common in traditional welding equipment.
02
Patented Black Gold Torch
Achieves one-pass welding, eliminating grinding processes and boosting work efficiency.
03
Low-Cost Consumables
Monthly consumable expenses of only 150 yuan reduce production costs.
04
Flexible Weld Width Adjustment
Adapts to diverse welding requirements.

Customer Feedback

After deployment, Changxing Bio-Mechanical Company saw significant production efficiency gains. The water-cooling system resolved frequent downtime and high consumable costs from traditional welders. The client representative stated: “This thin-sheet water-cooled laser welder is exceptionally reliable—it operates continuously without interruption and delivers outstanding weld quality. It’s become the most critical component in our factory’s production process.”