Steel Structure & Heavy Fabrication

Kempson Laser Solutions: Welding, Cutting, Cleaning & Automated Platform for Global Industries

In the steel structure and heavy metal processing industry, laser welding, laser cutting, and laser cleaning technologies are widely applied to critical processes such as blanking, assembly, welding, and surface treatment of steel structural components. Traditional welding methods often struggle to control deformation when processing heavy steel, rely heavily on manual labor, and produce inconsistent weld quality.

Kempson specializes in the R&D and manufacturing of thick plate welding equipment, providing professional laser welding solutions for steel structure and heavy metal fabrication. We offer air-cooled and water-cooled thick plate laser welding systems, integrated with automated welding platforms and laser cleaning technology. This comprehensive support caters to diverse production scenarios, from flexible on-site welding to high-cycle factory operations, helping steel fabricators reduce labor costs, minimize distortion, and enhance overall efficiency.

Industry Challenges

As manufacturing costs continue to rise, companies face the need to enhance welding quality, production efficiency, and cost-effectiveness while handling thick steel plates and large structural components. Traditional MIG/TIG/arc welding technologies struggle to meet modern manufacturing demands. Consequently, the primary challenges include:

  • Maintaining consistent weld penetration when welding carbon steel and stainless steel plates 6-12 mm thick
  • Significant thermal distortion and residual stresses caused by conventional arc welding
  • Unstable weld quality leading to high rework rates, elevated labor costs, and low efficiency
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Equipment Solutions

For steel structures and heavy-duty metal fabrication, we offer specialized high-power laser welding solutions featuring:
Thick Plate Air-Cooled Laser Welding Machine

Air-Cooled Laser Welding Solution for Thick Plates (3000W / 4000W)

Kempson’s air-cooled laser welding solution, designed for flexible steel fabrication, reliably welds 0.5-12mm thick steel plates without external shielding gas. Its integrated inert gas generation system lowers operating costs while achieving 8mm wide welds with deep penetration. Versatile and cost-effective, it’s the ideal solution for manufacturing non-standard components and large steel structures.

Core Advantages:

  • Welds steel plates up to 12 mm thick
  • Lower operating costs with no external gas supply
  • Wide welds with minimal spatter
  • Suitable for flexible on-site welding
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Thick Plate Water-Cooled Laser Welding Machine

Thick Plate Water-Cooled Laser Welding Solution (3000W / 4000W)

For heavy-duty and continuous production environments, Kempson’s water-cooled laser welding solution delivers superior thermal stability and consistency. Supporting single, dual, and triple wire feeding, it produces wide, reinforced welds with a maximum width of 8mm and a build-up height of 4.5mm, ideal for high-load steel structures and extended production cycles.

Core Advantages:

  • High-power continuous output for extended continuous operation
  • Wide weld width and high build-up capability for heavy-duty structural components
  • High welding stability with excellent batch consistency
  • Ideal for large-scale, standardized steel structure manufacturing enterprises
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Platform-Type Automatic Laser Welding Machine

Automated Laser Welding Platform Solution

Kempson’s automated laser welding platform is specifically designed for standardized steel components and medium-batch production. Integrating precision motion control with laser welding technology, it achieves single-pass welding with minimal distortion, reducing manual intervention and rework.

Core Advantages:

  • High welding consistency and repeatability
  • Reduced reliance on skilled welders
  • Enhanced production efficiency for standardized parts
  • Suitable for batch manufacturing of steel components
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2000W/3000W Laser Welder Cleaner Machine

Pulsed Laser Cleaning Solution

To enhance weld quality and surface finishing, Kempson offers pulsed laser cleaning systems ranging from 50W to 2500W. These systems efficiently remove rust, oil, and oxide layers without damaging the base material, improving weld penetration depth and reducing post-weld processing steps.

Core Advantages:

  • Cleaning process requires no consumables and causes no chemical contamination
  • Preserves base material integrity for consistent weld quality
  • Flexible operation suitable for diverse field and workshop scenarios
  • Seamlessly integrates with laser welding processes to boost overall weld yield
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Applicable Materials

Our laser welding solutions are suitable for steel beams and columns, structural frames and supports, heavy-duty brackets, and connecting plates, among others. They can be used with the following materials:
Carbon steel:3–12 mm

Carbon steel

3–12 mm

Stainless steel:2–10 mm

Stainless steel

2–10 mm

Aluminum alloy:2–8 mm

Aluminum alloy

2–8 mm

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