5 In 1 Handheld Metal Laser Welding Machine

The 5 in 1 handheld metal laser welding machine is specifically designed to replace traditional welding, cleaning, and cutting equipment, enabling a single machine to perform multiple processes and reduce labor and equipment costs. This versatile, portable laser welding system integrates welding, cleaning, cutting, weld seam cleaning, and weld bead finishing into one unit. Suitable for a wide range of applications including metal processing, repair, and manufacturing, it is an ideal choice for improving efficiency and reducing costs.
  • Size: 1.3*1.05*1.15m
  • Laser Power: 1500W/2000W/3000W
  • Welding Thickness: 0.5–10 mm
  • Weld bead width: 1.5–8.0 mm
Price: USD $5,500~USD $25,280

Introduction

5 in 1 handheld metal laser welding machine, designed specifically for metal processing, offers the advantages of versatility, a compact design, fast welding speeds, aesthetically pleasing welds, and ease of use. A single unit can perform welding, cleaning, cutting, weld cleaning, and weld finishing, making it widely used in metal processing, manufacturing, and repair applications as an economical and efficient solution.

Types of 5 In 1 Handheld Metal Laser Welding Machine

Kempson 5-in-1 Handheld Laser Welding Machine is available in different types designed to meet various industrial needs. It integrates welding, cutting, cleaning, and weld seam cleaning functions, and is configured with different cooling systems and power levels.

The product range is mainly classified by cooling method (air-cooled and water-cooled), power output (1000W–4000W), and application scenarios (from light-duty portable repair to heavy-duty continuous industrial production), providing flexible solutions for different metal processing requirements.

Portable Air-Cooled Laser Welding Machine

Power: 1000W / 1500W / 2000W
Features:

  • Integrated air-cooling system, no external water tank required
  • Lightweight design for easy portability
  • Quick start-up and low maintenance costs
  • Suitable for short-duration or intermittent operations

Applications: Signage production, sheet metal work, minor repairs, outdoor installations, light industrial processing and similar scenarios.

air cooled laser welding machine

Portable Water-Cooled Laser Welding Machine

Power: 1500W / 2000W / 3000W
Features:

  • Built-in circulating water-cooling system for high heat dissipation efficiency
  • Supports prolonged continuous operation (suitable for industrial-grade use)
  • More stable welding with minimal thermal distortion
  • Finer weld bead formation

Applications: Sheet metal fabrication, mechanical manufacturing, metal furniture, industrial equipment frames, and mass production workshops.

Water-Cooled Laser Welding Machine

Air Laser Welding Machine

Power: 1500W / 2000W / 3000W

Features:

  • No need to purchase external shielding gas, reducing operating costs
  • Built-in system automatically generates high-purity inert shielding gas
  • Eliminates the need for external gas cylinders, simplifying operation
  • More stable operation and greater ease of use

Applications:
Primarily suitable for welding medium-to-thin metal sheets ranging from 0.5–10 mm, widely used in sheet metal fabrication, metal structural components, equipment manufacturing and repair, and other light industrial welding scenarios.

Air Handheld Laser Welding Machine

High-Power Water-Cooled Laser Welding Machine

Power: 3000W / 4000W
Features:

  • Forced water-cooling system, supporting high-load operation
  • Enhanced deep penetration welding capability (suitable for thick plate welding)
  • Capable of 24-hour continuous industrial-grade production
  • High weld strength and strong penetration

Applications: Heavy machinery manufacturing, steel structure engineering, mining equipment, construction machinery components, thick plate metal processing.

Water Cooling Heavy Duty Laser Welding Machine

Functions of 5 in 1 Handheld Metal Laser Welding Machine

This 5 in 1 handheld metal laser welding machine integrates welding, cleaning, cutting, surface rust removal, and weld bead finishing into a single unit, providing a flexible solution for a wide range of metalworking applications.

Laser Welding

The 5 in 1 handheld metal laser welding machine can weld a variety of metals, including stainless steel, carbon steel, copper, aluminum, and aluminum alloys. It offers precise welding, high speed, smooth welds, and minimal distortion. Suitable for metal sheets ranging from 0.5 to 12 mm thick, it is ideal for a wide range of industrial applications.

Laser Cleaning

This 5 in 1 handheld metal laser cleaning machine can quickly remove rust, oil, oxide layers, and contaminants from the surfaces of metals such as stainless steel and aluminum prior to welding, thereby improving weld quality. Utilizing a non-contact laser process, it is pollution-free and requires no consumables, making it suitable for pre-welding treatment of metals and precision components, as well as equipment maintenance.

Laser Cutting

The 5 in 1 handheld laser welding machine features a cutting function capable of precisely cutting metals such as stainless steel and aluminum. It offers advantages including high speed, high precision, and clean edges. Primarily designed for cutting thin metal sheets of 2–3 mm thickness, it is suitable for on-site processing and auxiliary cutting needs.

Weld Seam Cleaning

Oxidation layers, slag, and residues formed after welding must be removed. This versatile laser welding machine precisely removes impurities from the weld seam, restoring the metal’s natural luster and improving both weld quality and appearance. It is ideal for stainless steel products and decorative workpieces with high surface finish requirements.

Weld Bead Finishing

This 5 in 1 handheld metal laser welding machine specializes in post-weld optimization, performing precise finishing on weld bead height and uneven areas to create a smoother weld bead and improve overall finish quality. It is suitable for metal workpieces with high requirements for weld appearance and precision, reducing the need for subsequent grinding and polishing processes.

Handheld 5 in 1 Laser Welding Cleaning Cutting Machine Features

5-in-1 Integrated Processing

Integrates welding, cleaning, cutting, weld groove preparation, and weld bead finishing into a single system, enhancing equipment utilization and enabling multi-functional operation.

Flexible Handheld Operation

Handheld design paired with a 10-meter movable fiber optic cable makes it ideal for complex structures and multi-angle applications, enhancing on-site processing flexibility.

Durable Wire Feeding System

Supports single, dual, or multi-wire configurations. The built-in wire straightening function ensures precise feeding, improving efficiency and stability, with a service life of up to six years under normal operating conditions.

Intelligent Control System

Equipped with a high-definition panel control system, it supports parameter storage and one-touch recall, offering quick setup and simple operation that allows both technicians and beginners to get up to speed quickly.

Environmentally Friendly and Energy-Efficient

Laser cleaning is a non-contact, eco-friendly method that requires no chemicals or consumables, causes no pollution, reduces operating costs, and meets green manufacturing requirements.

Comprehensive Warranty & Global Language Support

Two-year full-unit warranty with free replacement during the warranty period. The system features a built-in multilingual interface supporting eight languages, including English, German, and Japanese, and offers customizable language options upon request.

Parts

The 5-in-1 handheld metal laser welding machine integrates laser welding, cutting, cleaning, weld seam cleaning, and weld bead finishing into a single compact system. It consists of a high-performance laser source, an advanced cooling unit, an electrical control system, and a signal protection module, and is designed for reliable operation in demanding industrial environments.

parts

Technical Specifications

ModelKPS-ALW1500KPS-ALW2000KPS-ALW3000
Laser Power1500W2000W3000W
Fillet Weld Thickness (Stainless Steel)2.5mm5mm9mm
Fillet Weld Thickness (Angle Steel)3mm5.5mm10mm
Fillet Weld Thickness (Aluminum Alloy)2mm4.5mm8.5mm
Welding Wire DiameterΦ0.8-1.6Φ0.8-2.0Φ0.8-2.0
Wire feeding modeAutomatic wire feedingAutomatic wire feedingAutomatic wire feeding
(Single/double wire switching)(Single/double wire switching)(Single, double, or triple wire switching)
Weld bead width1.5–4.5mm1.5–5.5 mm1.5–8.0 mm
Total power consumption≤2kW≤2.5 kW≤3 kW
Cooling methodIntegrated water coolingIntegrated water coolingIntegrated water cooling
Chiller power4200W5200W7500 W
Power requirements380V380V380 V
Equipment dimensions1.3*1.05*1.15m1.3*1.05*1.15 m1.3 x 1.05 x 1.15 m
Equipment weight≈380kg≈400 kg≈410 kg
Type of self-generated gas99.99% argon-nitrogen gas
The handheld welding head comes standard with a 10-meter fiber optic cable, allowing for flexible and convenient long-distance welding outdoors.

Note: The above are only some of the specifications for the laser welding machine. If you would like more information, please contact us for detailed specifications.

Welding, Cutting, and Cleaning Results Display

This 5 in 1 handheld metal laser welding machine combines welding, cutting, cleaning, and processing functions into a single unit, offering the advantages of precision, efficiency, and versatility. Each function delivers high-quality results to meet a wide range of industrial needs. Below are the processing results for each application:

Welding Effects

Laser welding offers advantages such as high stability, fast welding speeds, high efficiency, energy savings, and environmental friendliness. It achieves deep penetration without deformation or discoloration, producing smooth, fine welds that require no grinding.

Cleaning Effects

Prior to welding, metal surfaces undergo rust removal and paint stripping, and are cleaned of oil, paint, and coatings, including both welded and sprayed surfaces. A compact laser cleaning head is used, which is lightweight, portable, environmentally friendly, energy-efficient, and non-destructive.

Cutting Effects

This versatile 5-in-1 laser welding machine meets basic metal cutting needs, featuring fast cutting speeds and simple, convenient operation. It is suitable for cutting thin metal sheets with thicknesses ranging from 0.5 to 3.0 mm, producing smooth edges that require no secondary processing.

Cleaning Effects

This 5-in-1 handheld metal laser welding machine can quickly remove impurities (such as oxides, oil, and rust) from weld seams while achieving precise targeting, thereby avoiding collateral damage to the surrounding material.

Bead Finishing Effect

Post-welding, the laser is used to trim excess weld height and uneven areas, resulting in a straight, uniform weld bead with a natural surface transition. This reduces subsequent grinding time by approximately 30%–50%, thereby improving processing efficiency.

Applications of 5 in 1Handheld Metal Laser Welding Systems

Sheet Metal Fabrication

Welding and joining of stainless steel and carbon steel sheets, as well as thin-sheet cutting.

Electronic Components

Micro-welding processes for chips and circuit boards, achieving high-quality micro-solder joints.

Automotive Manufacturing and Repair

Rapid welding and repair of body panels, exhaust systems, and structural components.

Machinery Manufacturing

Efficient welding and post-welding treatment of equipment housings, structural components, and parts.

Metal Furniture

Welding and seam finishing for table and chair frames, cabinet structures, and steel structural components for doors and windows.

Signage Production

Precision welding and surface finishing for stainless steel letters and metal signs.

5-in-1 vs. 4-in-1 vs. 3-in-1 Laser Welding Machines

The following table below provides a brief comparison of 5-in-1, 4-in-1, and 3-in-1 laser welding machines:

Comparison Item3-in-1 Laser Welding Machine4-in-1 Laser Welding Machine5-in-1 Laser Welding Machine
FunctionsWelding + Cleaning + CuttingWelding + Cleaning + Cutting + Weld Seam CleaningWelding + Cleaning + Cutting + Weld Seam Cleaning + Weld Bead Finishing
Process CompletenessThe basic three processesCovers pre-welding and partial post-welding processesCovers full process: pre-welding, during welding, and post-welding
Post-weld Processing CapabilityNoneBasic cleaning (oxide removal)Fine processing (weld bead shaping and finishing)
Application RangeBasic sheet metal processingMulti-scenario processing and maintenanceHigh-end manufacturing and precision processing
Equipment Replacement CapabilityCan replace single equipmentReplaces multiple basic machinesOne machine replaces welding, cleaning, cutting, and finishing equipment
Operational EfficiencyHighHigherHighest
Cost InvestmentLowMediumHigh (better overall cost performance)
Target UsersSmall workshopsSmall and medium-sized enterprisesCovers the full process: pre-welding, during welding, and post-welding

Why Choose Kempson?

Kempson is a Chinese manufacturer and supplier of laser welding machines, specializing in the R&D, production, sales, and service of laser welding solutions. The company boasts an in-house R&D team and extensive industry experience, holding over 30 patents and certifications, including ISO 9001, CE, and FDA certifications.

We offer a global after-sales service network and comprehensive support, including a two-year warranty on all equipment. We also provide free direct delivery of antifreeze to regions with extremely cold climates and respond quickly to customers’ technical needs. Please feel free to contact our professional team for customized welding solutions and technical support.

Kempson
Core Patents

FAQs

What are the five functions of the 5-in-1 laser welding machine?

It includes laser welding, laser cleaning, laser cutting, weld seam cleaning, and weld bead finishing, covering the entire processing workflow with a single machine.

What materials is the 5-in-1 laser welding machine suitable for?

The metal laser welding machine is suitable for a wide range of metal materials, including stainless steel, carbon steel, aluminum and aluminum alloys, galvanized sheet metal, copper, and alloy materials.

Can a single 5-in-1 machine truly replace multiple machines?

Yes, in most scenarios, it can replace welding machines, cleaning machines, and some cutting equipment, reducing equipment investment and floor space.

How much does a 5 in 1 laser welding machine cost?

Prices typically range from $5,000 to $25,000, depending on laser power (e.g., 1,500W–3,000W), configuration, and brand. High-end industrial-grade equipment or custom solutions may cost more, but their overall efficiency and the cost savings from replacing multiple machines make them a cost-effective choice.

Looking for a high-efficiency 5 in 1 Laser Welding Machine solution?
Contact us today for a customized quote and expert support.

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