Water Cooling Industrial Laser Welding Machine 3000/4000w

The Water Cooling Industrial Laser Welding Machine is a high-power laser welding system designed for medium-to-thick plate or heavy-duty continuous welding applications. Employing an efficient water-cooled laser system, it supports 24-hour uninterrupted welding operations. It possesses substantial penetration capabilities, accommodating various plate thicknesses from 0.5–12mm. With a weld bead width up to 8mm and a build-up height reaching 4.5mm, it produces full, uniform welds, reducing post-weld grinding requirements.
  • Laser power: 3000/4000W
  • Automatic wire feed: Φ0.8–2.0
  • Welding thickness: 0.5–12 mm
  • Weld width: 1.5–8.0 mm
Price: USD $9,286~USD $11,714

Introduction

Water Cooling Industrial Laser Welding Machine resolves issues inherent in traditional laser welding for thick plates, such as insufficient penetration depth and poor stability during continuous operation, thereby achieving high-quality weld results.

This machine incorporates a custom GW anti-high-reflectivity chip laser and French Schneider electrical control system, featuring multiple isolation protections to effectively reduce equipment damage and extend service life. Its turbine-worm gear four-wheel-drive stepper wire feeding assembly supports seamless switching between single-wire, dual-wire, and triple-wire welding modes. It has precise and stable wire feeding with automatic straightening, provide smooth, efficient, and high-quality welding.

Product Details Show

Take a closer look at our water cooled industrial welding laser machine​ from multiple angles to understand its overall structure, water-cooling system layout, handheld welding torch and internal electronic control components.

Features

0.5–12mm Thick Plate Welding Capability

Capable of reliably welding 0.5–12mm metal materials. Combined with deep penetration technology, it achieves substantial weld penetration depth and uniform, dense bead formation.

High-efficiency Water-cooling Heat Dispersion

Equipped with an integrated high-efficiency closed-loop water-cooling system, enabling stable 24-hour operation. Ensures prolonged, stable performance under high-power conditions, suitable for heavy-duty continuous tasks.

Multi-Wire Welding Flexible Switching

Turbine-worm gear quad-wheel drive wire feeding supports flexible switching between single, dual, and triple wires. Adjust freely according to weld width and filler requirements to adapt to diverse welding conditions.

High-Stability Configuration

High-reflectivity-resistant laser paired with industrial-grade electronic control systems and multiple safeguards effectively mitigate risks when welding highly reflective materials, enhancing overall stability and service life.

Industrial-Grade Monolithic Structure

Reinforced chassis and specialised thermal management, combined with a mobile swivel-wheel design, balance stability and agility for operation in demanding industrial environments including high temperatures.

Intelligent Control, Simple and Convenient

The intelligent control system integrates a high-definition touchscreen with physical buttons, delivering intuitive and efficient operation to enhance welding productivity and safety.

Working Principle

The Kempson dedicated water-cooled industrial laser welding machines centre on an intelligent laser welding system. Utilising high-energy lasers and precision control technology, it achieves efficient and stable welding of thick plate materials, meeting the demands of high-power, prolonged continuous operation.

The equipment employs a high-performance laser to generate a high-energy beam, with an intelligent control system precisely regulating laser power, frequency, and welding parameters. The laser is transmitted via fibre optic cable to the welding torch. During welding, the highly concentrated laser energy instantly melts the base material and filler wire, forming a dense, robust weld seam under inert gas protection. This effectively minimizes welding distortion and oxidation risks.

The device incorporates an efficient water-cooled heat dissipation system featuring a closed-loop circulation circuit. Coolant flows within this sealed circuit, absorbing heat from the laser core before undergoing heat exchange via a water chiller. A powerful fan expels the heat, allowing the cooled liquid to recirculate for repeated operation.

Product Parts

  • Customised GW laser: High-definition touchscreen, parameter storage, supports welding system upgrades.
  • Splash-proof black-gold welding torch: Features reusable rotating protective lens to reduce consumable costs.
  • Schneider Electric Control System: Incorporates current filtering and isolation protection for assured system stability.
  • Customised Thermal Management System: Reinforced sheet metal enclosure with perforated cooling channels enables 24-hour operation in high-temperature environments.
  • Fibre Optic Cable and Swivel Castors: Features a 10-metre fibre optic cable for flexible mobility, supporting long-distance and outdoor welding applications.

Welding Gun Structural Diagram

The Kempson Black Gold laser welding gun, developed in-house, features reusable protective lenses alongside dedicated anti-spatter nozzles and barrels. Equipped with a dual-protection mechanism incorporating high-temperature alarms, reduces the frequency of consumable replacements and costs.

In contrast, competing products employ low-cost welding gun solutions where protective lenses wear easily and have a short lifespan, necessitating frequent replacements.

Product Size Show

The device measures 0.7×1.1×1.3 metres, integrating a high-power laser with an efficient water-cooling system. Requiring no additional equipment, it occupies minimal floor space, facilitating workshop layout and mobile deployment. It is well-suited for continuous production environments involving thick-plate heavy-duty welding. Check out the dimension diagram below for a detailed view of its size and layout.

Specifications

ModelKPS-XLHW3000KPS-XLHW4000
Laser Power3000W4000W
Fillet Weld Thickness (Stainless Steel)9 mm11 mm
Fillet Weld Thickness (Carbon Steel)10 mm12 mm
Fillet Weld Thickness (Aluminum Alloy)8.5 mm10.5 mm
Welding Wire DiameterΦ0.8–2.0 mmΦ0.8–2.0 mm
Wire Feeding ModeAutomatic wire feeding (single / dual wire switching)Automatic wire feeding (single / dual wire switching)
Total Power Consumption≤ 3 kW≤ 3.5 kW
Cooling SystemBuilt-in water coolingBuilt-in water cooling
Power Supply Requirement380V380V
Machine Dimensions0.7 × 1.1 × 1.3 m0.7 × 1.1 × 1.3 m
Machine WeightApprox. 235 kgApprox. 250 kg
Weld Bead Width8 mm8 mm
*Note:
The handheld welding head is equipped with a standard 10-meter optical fiber, offering high flexibility and supporting outdoor and long-distance welding operations.

Welding Effect Showcase

This industrial laser welder ​machine is suitable for welding thick plates of carbon steel, stainless steel, and aluminum alloys. It produces flat welds with deep penetration and high strength, meeting the welding requirements for high-standard industrial structural components. It is widely used in heavy machinery manufacturing, marine engineering, mining equipment processing, and other fields. The following images demonstrate different welding types and the machine’s welding results on various equipment.

Application

The 3000/4000W water cooling industrial fiber laser welding machine delivers substantial penetration depth, exceptional stability, and 24-hour continuous operation. Widely employed across heavy machinery manufacturing, marine engineering, bridge steel structures, pressure vessel production, mining equipment fabrication, and wind turbine tower welding, it meets high-strength welding demands for diverse thick-walled metal plates. This equipment balances superior weld quality with enhanced production efficiency.

Heavy machinery manufacturing

Load-bearing structures, main frames and connecting sections for large-scale engineering equipment and industrial machinery.

Shipbuilding and offshore engineering

Hull plating, compartment structures and large offshore components.

Bridge steel structures

Main girders, supporting components, and large steel structural joints.

Pressure vessel production

Thick-walled welding for storage tanks, reactors, and high-pressure vessel shells and heads.

Mining equipment processing

Wear-resistant components, heavy-duty frames, and structural assemblies for mining machinery.

Wind turbine tower welding

Tower cylinders, flange connections, and large plate structures.

Water Cooling Industrial Laser Welding Machine Manufacturers and Suppliers

Kempson Laser is an industrial laser welding machine manufacturer​, high-tech enterprise specializing in the research, development, and manufacturing of industrial laser welding equipment. We have an in-house R&D team and extensive industry expertise; we have achieved maturity in key areas such as torch structure, wire feeding systems, and water-cooled heat dissipation. Our solutions enable single-pass welding, enhancing welding stability and service life, and are widely applied across heavy machinery, shipbuilding, steel structures, and other manufacturing sectors.

Certified under the ISO9001 Quality Management System, our products comply with international standards, including CE. We deliver efficient, reliable laser welding solutions globally, establishing ourselves as a trusted supplier in thick-plate laser welding equipment. Should you require assistance, our specialist team stands ready to provide bespoke welding solutions and technical support.

FAQs

How does a water-cooled laser welding machine work?

The machine focuses high-energy density through a micro-spot (0.1–0.3 mm) for deep penetration. The water-cooling system ensures stable power output during continuous industrial use by efficiently dissipating heat.

Is this welding machine suitable for industrial applications?

Yes, the Water Cooling Industrial Laser Welding Machine is designed specifically for industrial applications, offering high precision and efficiency.

Is the water ooling system complex to maintain?

Maintenance requirements are minimal, involving only periodic checks of the coolant and filtration system. Overall maintenance costs are substantially lower than traditional high-power welding equipment.

How long does the water cooling system last?

With proper maintenance, the water cooling system can last several years, providing reliable cooling performance throughout the machine’s life cycle.

Looking for Industrial Laser Welding Machine?

Contact Kempson today to get a tailored solution designed for your materials, production volume, and automation requirements.

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