Galvanometer Scan XY Platform Laser Welding Machine

The galvanometer scan XY platform laser welding machine is an advanced automated welding system designed specifically for standardized production of small to medium batches. Combining the high-speed response capabilities of a galvanometer laser welding machine with the precise positioning advantages of an XY platform laser welder, it is an ideal choice for intelligent control and standardized welding.
  • Laser power: 1100W/1500W/2000W
  • Automatic Wire Feed: Φ0.8–2.0
  • Positioning Accuracy: ±0.015 mm – 0.02 mm
  • Weld Bead Width: 1.5–6.0 mm
Price: USD $7,800~USD $17,500

Galvanometer Scan XY Platform Laser Welding Machine Introduction

The galvanometer scan XY platform laser welding machine features a high-definition LCD control panel and dual operating modes (continuous and pulsed). Equipped with a Schneider Electric control system and a four-axis stepper wire feeder, it achieves single-pass welds with minimal spatter and distortion, eliminating the need for secondary grinding. It is widely used in electronics manufacturing, metalworking, and the welding of precision structural components.

Galvanometer: Enables high-speed beam deflection and path control, enhancing welding efficiency
XY Platform: Used for precise workpiece positioning and batch processing
Laser Welding: Achieves material fusion through high-energy-density lasers

The high-speed laser welding system overcomes the pain points of traditional automated welding equipment, such as complex operation and limited adaptability, offering simple operation, high precision, and broad applicability.

Product Details Show

Galvanometer Scan XY Platform Laser Welding Machine Components

This galvanometer laser welding machine is an advanced automated laser welding system that combines a high-speed galvanometer scanning system with a three-axis (X/Y/Z) precision motion platform. It incorporates high-performance laser sources, anti-spatter laser guns, electrical control systems, and high-definition control panels, and is specifically designed to serve industrial customers requiring standardized, high-efficiency mass production.

High-Performance Chip Laser: Stable high-power output, fast response, low energy consumption, suitable for welding medium-to-thin sheets of various materials

Multi-Rotation Anti-Spatter Black Gold Laser Gun: Features reusable rotating protective lenses and an anti-spatter nozzle to reduce consumable costs, with a built-in high-temperature alarm for dual protection

Intelligent Air-Cooling System: Integrated high-efficiency heat dissipation with a maintenance-free design ensures stable, continuous operation

Worm Gear Four-Wheel Drive Stepper Wire Feeder: Precise and smooth wire feeding, supports single/dual wire feeding switching, features built-in wire straightening, prevents wire jams, and offers a long service life

Schneider Electric Control System (France): High reliability and intelligent control, suitable for automated operations across multiple scenarios

High-Precision Automatic Work Table: Supports precise movement along the X/Y/Z axes with high positioning accuracy, suitable for welding workpieces of various sizes

High-Definition LCD Control Panel: Clear and intuitive interface, supports parameter storage and one-click recall for convenient operation

Sturdy Machine Frame: Reinforced sheet metal structure with non-slip footpads ensures stability during operation

Galvanometer Scan Xy Platform Laser Welding Machine Features

High-Speed Galvanometer System

Equipped with a high-response galvanometer system, it enables rapid path switching to enhance welding efficiency, making it ideal for high-frequency, precision welding tasks.

Precision XYZ Platform

Features a high-precision XYZ-axis automatic worktable with positioning accuracy of up to ±0.015 mm, ensuring stable welding and smooth weld beads to meet the demands of standardized mass production and workpieces of various sizes.

Four-Drive Stepper Wire Feeding System

Features a worm gear four-wheel drive wire feeder that supports switching between single and dual wire feeding. It delivers precise and stable wire feeding, offering a 30% efficiency increase compared to industry peers and reducing labor costs by over 50%.

Intelligent Air Cooling System

The integrated intelligent air cooling design eliminates the need for external water cooling equipment. It provides high heat dissipation efficiency, supports 24-hour continuous operation, and offers high stability with low maintenance costs.

Integrated Structure

The highly integrated structure eliminates the need for separate components, saving space. Optional swivel casters allow for flexible adjustment of the work position, making it suitable for a wide range of applications.

Multiple Safety Protections

Equipped with multiple safety features including an emergency stop button, high-temperature protection, and ground fault protection. The 2mm thickened sheet metal chassis is impact-resistant and durable, meeting industrial-grade safety standards.

Working Principle

This galvo laser welding system utilises a high-performance laser as its core component, emitting a high-energy-density laser beam. This beam is focused by a precision optical system into a micron-level spot, which acts instantaneously on the metal surface to rapidly melt the material and form a stable molten pool. Meanwhile, the galvanometer system enables high-speed scanning control of the laser path. Combined with the precise positioning of the XYZ platform, this ensures more flexible and efficient welding trajectories, thereby enhancing overall processing efficiency.

During the welding process, the four-axis stepper wire feeding system ensures synchronised and stable wire feeding, resulting in uniform molten pool filling and a well-formed, full weld bead. Combined with an intelligent air-cooling system that continuously dissipates heat, the xy platform laser welding machine maintains stable operation over extended periods. With advantages such as low heat input, a small heat-affected zone, and minimal distortion, it achieves high-precision, low-defect automated welding results.

Specifications

ModelKPS-PASC1100KPS-PASC1500KPS-PASC2000
Laser Power1100W1500W2000W
Fillet Weld Thickness (Stainless Steel)2.0mm2.5mm5mm
Fillet Weld Thickness (Carbon Steel)2.5mm3mm5.5mm
Fillet Weld Thickness (Aluminum Alloy)2.0mm2mm4.5mm
Wire DiameterΦ0.8mm—1.6mmΦ0.8mm—1.6mmΦ0.8mm—2.0mm
Wire Feeding ModeAutomatic wire feeding (single/double wire switching)Automatic Wire Feeding (Single/Double Wire Switching)Automatic Wire Feeding (Single/Double Wire Switching)
Total Power Consumption≤2.8kw≤3.0kw≤3.5kw
Cooling MethodBuilt-in intelligent air coolingBuilt-in Intelligent Air CoolingBuilt-in Intelligent Air Cooling
Operating ModeContinuous – PulseContinuous – PulseContinuous – Pulsed
Operation MethodPanel – APP – Remote diagnosisPanel – APP – Remote DiagnosisPanel – APP – Remote Diagnostics
Power Requirements220V/380V (optional)220V/380V (Optional)220V/380V (Optional)
Equipment Dimensions (Length × Width × Height)1.5×1.2×1.0m1.5×1.2×1.0m1.6 × 1.3 × 1.1m
Equipment Weight≈180kg≈190kg≈210kg
Weld Bead Width1.5~4.5mm1.5~5.0mm1.5~6.0mm
Worktable TravelX-axis 800mm / Y-axis 500mm / Z-axis 200mmX-axis 800mm / Y-axis 500mm / Z-axis 200mmX-axis 1000mm / Y-axis 600mm / Z-axis 200mm
Positioning Accuracy±0.02mm±0.02mm±0.015mm

Application

Electronics Manufacturing: High-precision welding of electronic components, sensors, and metal housings to meet the precise joining requirements of micro-structured parts.

Lithium-Ion Battery Industry: High-speed welding of battery tabs, connectors, and housing components to ensure consistent electrical conductivity and sealing integrity.

Kitchen and Bathroom Hardware: Seamless welding of products such as faucets, showerheads, and stainless steel sinks, producing smooth, aesthetically pleasing welds that require no post-processing.

Home Appliance Sheet Metal: Batch welding of refrigerator housings, air conditioner structural components, and washing machine inner drums, enhancing production efficiency and batch quality.

Automotive Components: Precision welding of brackets, exhaust pipes, and small structural components, suitable for standardized production scenarios.

Warehouse Shelving: Efficient batch welding of aluminum alloy and stainless steel door and window frames, shelf beams, columns, and connectors, tailored to automated production requirements.

Application

Advantages Over Traditional Welding

The table below compares the advantages of an automated platform laser welding machine system with those of traditional welding equipment:

Comparison AspectGalvo Scanning XY Platform Laser Welding MachineTraditional Welding Equipment (TIG / MIG / Arc Welding)
Welding SpeedHigh-speed galvo scanning, efficiency increased by approx. 30%+Relies on manual operation, low efficiency
Welding PrecisionHigh precision control of ±0.015 mmPrecision depends on the operator, and poor stability
Weld QualitySmooth formation, no spatter, minimal post-processing requiredProne to spatter, requires secondary grinding
Heat-Affected ZoneLow heat input, minimal deformationLarge heat-affected zone, prone to deformation
Automation LevelXY platform + programmed control for automated mass productionMainly manual operation, low automation level
Operation DifficultyPreset parameters, one-click operation, easy to useHighly dependent on operator skills
Applicable MaterialsPrecision depends on the operator, and poor stabilityStainless steel, carbon steel, aluminum, and aluminum alloys, etc.
Production CostSaves labor and post-processing costsHigher labor and rework costs
Application ScenariosPrecision welding, batch production, automated production linesPrecision depends on the operator, poor stability

Galvanometer Scan Xy Platform Laser Welding Machines Manufacturer And Supplier

Kempson is a leading supplier and manufacturer of automated laser welding machines in China, specializing in the R&D, production, sales, and service of high-performance laser welding equipment. The company boasts a professional R&D team and holds over 30 patents; its products have obtained ISO 9001, CE, and FDA certifications, meeting international quality and safety standards.

We are committed to providing customized welding solutions to meet our customers’ specific needs. We offer a three-year warranty and dedicated after-sales service for our equipment, with a global service network spanning 22 countries and regions. Additionally, our products are sold directly from the factory, eliminating middlemen and offering you more competitive pricing options.

Contact our team of experts today to learn how we can meet your specific welding needs.

Kempson
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FAQs

What is a galvanometer laser welding machine used for?

It is primarily used for high-precision, high-efficiency metal welding applications, such as electronic components, lithium-ion battery tabs, precision hardware, and micro-structural parts. It is suitable for automated production that requires high-speed scanning and consistent batch quality.

What materials are suitable for the galvanometer scan XY platform laser welding machine?

It is suitable for a variety of metal materials, including stainless steel, carbon steel, and aluminum alloys, and is particularly well-suited for welding medium-to-thin sheets and precision structural components.

What are the advantages of this equipment compared to handheld laser welding machines?

The platform laser welding machine offers a higher degree of automation and repeatability, making it suitable for standardized batch production, whereas handheld devices are better suited for flexible operations and small-batch processing.

Is the device space-efficient?

Featuring an integrated, compact design, it has a small footprint and can be optionally equipped with swivel casters and fiber optics, allowing for flexible adaptation to multi-station workshop layouts or automated production lines.

Does Kempson support customized configurations?

Yes. We can customize worktable dimensions, power configurations, and automation integration solutions based on customer requirements.

Looking for a galvanometer scan XY platform laser welding machine?
Contact us today for a customized solution and competitive quote.

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