Galvanometer Scan XY Platform Laser Welding Machine | High Precision Laser Welding System

The galvanometer scan XY platform laser welding machine is an advanced automated welding system designed specifically for standardized production of small to medium batches. Combining the high-speed response capabilities of a galvanometer laser welding machine with the precise positioning advantages of an XY platform laser welder, it is an ideal choice for intelligent control and standardized welding.
  • Laser power: 1100W/1500W/2000W
  • Automatic Wire Feed: Φ0.8–2.0
  • Positioning Accuracy: ±0.015 mm – 0.02 mm
  • Weld Bead Width: 1.5–6.0 mm
Price: USD $7,800~USD $17,500

Product Overview

A “Galvanometer Scan XY Platform Laser Welding Machine” is a laser welding system that combines galvanometer scanning with XY motion control, enabling flexible beam positioning and welding across different working ranges. It is suitable for fine welding, precise positioning, and processing with complex welding paths.

Galvanometer Laser Welding System

What is the Galvanometer Laser Welding System?

A Galvanometer Laser Welding System is a type of laser processing system that uses an electron-mirror scanning unit to guide the laser beam during the welding process. Two mirrors driven by servomotors control the direction of the beam, allowing the focal point to move across the workpiece’s surface without moving the welding head or the workpiece itself.
The system employs high-speed scanning and rapid beam positioning technology. During operation, only the mirrors move, providing fast response and stable beam control for precision welding and microstructure processing.

XY Platform Role

What is the XY Platform Role?

The XY platform is a dual-axis positioning and motion control system designed for precision manufacturing and automation. It uses orthogonal X and Y axes to control motion in the horizontal plane, enabling stable and precise positioning of workpieces or machining heads.

It is widely used in fields such as laser processing, semiconductor inspection, wafer handling, precision measurement, and additive manufacturing. Depending on application requirements, it can be configured with different drive systems and guide rail structures to achieve high-precision motion control.

Parts of Galvanometer Scan Xy Platform Laser Welding Machine

This galvanometer laser welding machine is an advanced automated laser welding system that combines a high-speed galvanometer scanning system with a three-axis (X/Y/Z) precision motion platform. It incorporates high-performance laser sources, anti-spatter laser guns, electrical control systems, and high-definition control panels, and is specifically designed to serve industrial customers requiring standardized, high-efficiency mass production.

High-Performance Chip Laser

Stable high-power output, fast response, low energy consumption, suitable for welding medium-to-thin sheets of various materials

Schneider Electric Control System (France)

High reliability and intelligent control, suitable for automated operations across multiple scenarios

Water-Cooled Machine

Intelligent Air-Cooling System

Integrated high-efficiency heat dissipation with a maintenance-free design ensures stable, continuous operation

Electric-Workbench

High-Precision Automatic Work Table

Supports precise movement along the X/Y/Z axes with high positioning accuracy, suitable for welding workpieces of various sizes

Display-Screen

High-Definition LCD Control Panel

Clear and intuitive interface, supports parameter storage and one-click recall for convenient operation

Sturdy Machine Frame

Reinforced sheet metal structure with non-slip footpads ensures stability during operation

Galvanometer Scan Xy Platform Laser Welding Machine Features

High-Speed Galvanometer System

Equipped with a high-response galvanometer system, it enables rapid path switching to enhance welding efficiency, making it ideal for high-frequency, precision welding tasks.

Precision XYZ Platform

Features a high-precision XYZ-axis automatic worktable with positioning accuracy of up to ±0.015 mm, ensuring stable welding and smooth weld beads to meet the demands of standardized mass production and workpieces of various sizes.

Four-Drive Stepper Wire Feeding System

Features a worm gear four-wheel drive wire feeder that supports switching between single and dual wire feeding. It delivers precise and stable wire feeding, offering a 30% efficiency increase compared to industry peers and reducing labor costs by over 50%.

Intelligent Air Cooling System

The integrated intelligent air cooling design eliminates the need for external water cooling equipment. It provides high heat dissipation efficiency, supports 24-hour continuous operation, and offers high stability with low maintenance costs.

Integrated Structure

The highly integrated structure eliminates the need for separate components, saving space. Optional swivel casters allow for flexible adjustment of the work position, making it suitable for a wide range of applications.

Multiple Safety Protections

Equipped with multiple safety features including an emergency stop button, high-temperature protection, and ground fault protection. The 2mm thickened sheet metal chassis is impact-resistant and durable, meeting industrial-grade safety standards.

Working Principle

This galvo laser welding system utilises a high-performance laser as its core component, emitting a high-energy-density laser beam. This beam is focused by a precision optical system into a micron-level spot, which acts instantaneously on the metal surface to rapidly melt the material and form a stable molten pool. Meanwhile, the galvanometer system enables high-speed scanning control of the laser path. Combined with the precise positioning of the XYZ platform, this ensures more flexible and efficient welding trajectories, thereby enhancing overall processing efficiency.

During the welding process, the four-axis stepper wire feeding system ensures synchronised and stable wire feeding, resulting in uniform molten pool filling and a well-formed, full weld bead. Combined with an intelligent air-cooling system that continuously dissipates heat, the xy platform laser welding machine maintains stable operation over extended periods. With advantages such as low heat input, a small heat-affected zone, and minimal distortion, it achieves high-precision, low-defect automated welding results.

Specifications

ModelKPS-PASC1100KPS-PASC1500KPS-PASC2000
Laser Power1100W1500W2000W
Fillet Weld Thickness (Stainless Steel)2.0mm2.5mm5mm
Fillet Weld Thickness (Carbon Steel)2.5mm3mm5.5mm
Fillet Weld Thickness (Aluminum Alloy)2.0mm2mm4.5mm
Wire DiameterΦ0.8mm—1.6mmΦ0.8mm—1.6mmΦ0.8mm—2.0mm
Wire Feeding ModeAutomatic wire feeding (single/double wire switching)Automatic Wire Feeding (Single/Double Wire Switching)Automatic Wire Feeding (Single/Double Wire Switching)
Total Power Consumption≤2.8kw≤3.0kw≤3.5kw
Cooling MethodBuilt-in intelligent air coolingBuilt-in Intelligent Air CoolingBuilt-in Intelligent Air Cooling
Operating ModeContinuous – PulseContinuous – PulseContinuous – Pulsed
Operation MethodPanel – APP – Remote diagnosisPanel – APP – Remote DiagnosisPanel – APP – Remote Diagnostics
Power Requirements220V/380V (optional)220V/380V (Optional)220V/380V (Optional)
Equipment Dimensions (Length × Width × Height)1.5×1.2×1.0m1.5×1.2×1.0m1.6 × 1.3 × 1.1m
Equipment Weight≈180kg≈190kg≈210kg
Weld Bead Width1.5~4.5mm1.5~5.0mm1.5~6.0mm
Worktable TravelX-axis 800mm / Y-axis 500mm / Z-axis 200mmX-axis 800mm / Y-axis 500mm / Z-axis 200mmX-axis 1000mm / Y-axis 600mm / Z-axis 200mm
Positioning Accuracy±0.02mm±0.02mm±0.015mm

Application

The electroplating-controlled XY-stage laser welding machine is used for precision welding of fine structures and small metal parts. The equipment supports controlled laser scanning via the XY stage, enabling stable positioning for precision welding in industries such as electronics, batteries, medical devices, and precision manufacturing.

Precision electronics welding

Precision electronics welding

electronic components, sensors, metal housings

Battery manufacturing

Battery manufacturing

battery tabs, connectors, casing parts

Automotive micro welding

Automotive micro welding

brackets, exhaust parts, small structural components

Medical device welding

Medical device welding

surgical tools, stainless steel components

Mold precision repair

Mold precision repair

mold surface repair, edge rebuilding

Warehouse rack systems

Warehouse rack systems

aluminum alloy and stainless steel frames, beams, columns, and connectors

Galvanometer scan XY platform laser welding machine, suitable for welding small parts, multi-point welding, and complex path welding processes. Widely used in production environments that require stable positioning and controllable energy input.

Galvo Laser Welding vs Traditional Welding System

The Galvanometer Laser Welding System uses beam scanning, also known as an automated platform laser welding machine system. while traditional welding systems rely on mechanical movement. The following comparison shows the differences in speed, positioning,

ItemGalvanometer Laser Welding SystemTraditional Welding System
Beam movementGalvo mirrors control the laser beam scanningMechanical movement of the welding head or worktable
Motion speedHigh-speed beam scanningLimited by mechanical movement
Response timeFast beam positioningSlower positioning response
Mechanical inertiaMirror movement onlyWelding head or worktable movement
Working areaSmall to medium welding areaLarge welding area
Welding pathMulti-point, complex pathsContinuous linear or large-area welding
Positioning accuracyHighDepends on the mechanical system’s accuracy
AutomationSuitable for automated production equipmentManual, semi-automatic, or automated systems
Typical applicationsElectronics, battery tabs, medical devices, precision partsStructural fabrication, mold repair, and large metal components

Galvanometer laser welding systems are used for precision welding and small-area processing, while traditional welding systems are suitable for larger workpieces and continuous welding over long distances. Laser welding equipment is available in both automated and handheld configurations. To learn more about the differences in system design, applications, and equipment selection, read: Automated Laser Welding vs. Handheld Laser Welding: Key Differences, Applications & Buying Guide

The high-speed laser welding system overcomes the pain points of traditional automated welding equipment, such as complex operation and limited adaptability, offering simple operation, high precision, and broad applicability.

Galvanometer Scan Xy Platform Laser Welding Machines Manufacturer And Supplier

Kempson is a leading supplier and manufacturer of automated laser welding machines in China, specializing in the R&D, production, sales, and service of high-performance laser welding equipment. The company boasts a professional R&D team and holds over 30 patents; its products have obtained ISO 9001, CE, and FDA certifications, meeting international quality and safety standards.

We are committed to providing customized welding solutions to meet our customers’ specific needs. We offer a three-year warranty and dedicated after-sales service for our equipment, with a global service network spanning 22 countries and regions. Additionally, our products are sold directly from the factory, eliminating middlemen and offering you more competitive pricing options.

Contact our team of experts today to learn how we can meet your specific welding needs.

Kempson
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FAQs

What is a galvanometer laser welding machine used for?

It is primarily used for high-precision, high-efficiency metal welding applications, such as electronic components, lithium-ion battery tabs, precision hardware, and micro-structural parts. It is suitable for automated production that requires high-speed scanning and consistent batch quality.

What materials are suitable for the galvanometer scan XY platform laser welding machine?

It is suitable for a variety of metal materials, including stainless steel, carbon steel, and aluminum alloys, and is particularly well-suited for welding medium-to-thin sheets and precision structural components.

What are the advantages of this equipment compared to handheld laser welding machines?

The platform laser welding machine offers a higher degree of automation and repeatability, making it suitable for standardized batch production, whereas handheld devices are better suited for flexible operations and small-batch processing.

Is the device space-efficient?

Featuring an integrated, compact design, it has a small footprint and can be optionally equipped with swivel casters and fiber optics, allowing for flexible adaptation to multi-station workshop layouts or automated production lines.

Does Kempson support customized configurations?

Yes. We can customize worktable dimensions, power configurations, and automation integration solutions based on customer requirements.

Looking for a galvanometer scan XY platform laser welding machine?
Contact us today for a customized solution and competitive quote.

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