The High-Power Battery Laser Welding Machine for Lithium-Ion Batteries (1500W–3000W) is specifically engineered for lithium-ion battery manufacturing, delivering reliable and precise welding. Featuring minimal heat affect and high power output, this equipment ensures welding safety and durability, primarily used for welding battery terminals, USB connectors, microelectronic components, precision parts, and more.
The Battery Laser Welding Machine employs advanced laser technology and an automated wire feeding system. By precisely controlling heat input, it minimizes the risk of component damage, making it an ideal solution for lithium-ion battery assembly and energy storage systems. It is widely adopted in the rapidly growing electric vehicle (EV) and renewable energy industries.
Additionally, Kempson’s R&D team has optimized the machine for continuous operation, enabling high productivity without compromising weld quality. It is exceptionally suited for high-demand applications, boosting production capacity while providing an environmentally friendly and cost-effective solution for lithium-ion battery welding needs.
고성능 칩 레이저: Provides stable, high-power output with fast response and low energy consumption, suitable for welding various materials and thin plates.
Anti-Spatter Black-Gold Laser Gun: Features a replaceable protective lens and anti-spatter nozzle to reduce consumable costs, with built-in high-temperature alarm protection.
지능형 공랭 시스템: Integrated high-efficiency cooling design, maintenance-free, ensuring stable continuous operation.
Worm Gear Four-Drive Stepper Wire Feeder: Delivers precise, smooth wire feeding with support for single or dual wire feeding, featuring wire straightening and anti-jamming functions.
슈나이더 일렉트릭 제어 시스템: Reliable and intelligent control system, adaptable for various automated work scenarios.
High-Precision Automatic Worktable: Supports precise X/Y/Z axis motion with high positioning accuracy, suitable for welding different-sized workpieces.
HD LCD Control Panel: Clear, intuitive interface with parameter storage and one-click recall for easy operation.
견고한 기계 프레임: Reinforced metal structure with anti-slip feet, ensuring stability during operations.
The High-Power Battery Laser Welding Machine utilizes high-energy laser beams generated by a high-performance chip laser source. The laser beam passes through a precise optical system, including mirrors and lenses, where it is focused into a micron-level, high-precision spot. This focused laser is then applied to the welding area of the metal workpiece, rapidly melting the material and forming a molten pool. The machine’s advanced four-drive stepper wire feeder accurately supplies filler wire (supporting single or dual wire feeding) to the molten pool, which extends as the laser head and worktable move in coordination.
The device is equipped with an intelligent air-cooling system, which uses high-speed airflow to dissipate heat from critical components, ensuring stable operation during long continuous welds. The automatic platform’s precise positioning and motion control ensure standardized, efficient welding, with minimal heat input, a small heat-affected zone, and reduced workpiece deformation, making it ideal for high-precision applications in battery manufacturing.
| 모델 | KPS-PASC1100 | KPS-PASC1500 | KPS-PASC2000 |
|---|---|---|---|
| 레이저 파워 | 1100W | 1500W | 2000W |
| 필렛 용접 두께(스테인리스강) | 2.0mm | 2.5mm | 5mm |
| 필렛 용접 두께(탄소강) | 2.5mm | 3mm | 5.5mm |
| 필렛 용접 두께(알루미늄 합금) | 2.0mm | 2mm | 4.5mm |
| 선경 | Φ0.8mm~1.6mm | Φ0.8mm~1.6mm | Φ0.8mm~2.0mm |
| 와이어 공급 모드 | 자동 전선 공급(단선/이선 전환) | 자동 전선 공급(단선/복선 전환) | 자동 전선 공급(단선/복선 전환) |
| 총 전력 소비량 | ≤2.8kw | ≤3.0kw | ≤3.5kw |
| 냉각 방식 | 내장형 지능형 공기 냉각 | 내장형 지능형 공기 냉각 | 내장형 지능형 공기 냉각 |
| 작동 모드 | 연속 - 펄스 | 연속 - 펄스 | 연속형 - 펄스형 |
| 운전 방식 | 패널 – 앱 – 원격 진단 | 패널 – 앱 – 원격 진단 | 패널 – 앱 – 원격 진단 |
| 전원 요구 사항 | 220V / 380V (옵션) | 220V / 380V (옵션) | 220V / 380V (옵션) |
| 장비 크기 (길이 × 너비 × 높이) | 1.5 × 1.2 × 1.0m | 1.5 × 1.2 × 1.0m | 1.6 × 1.3 × 1.1m |
| 장비 무게 | ≒180kg | ≒190kg | ≒210kg |
| 용접 비드 폭 | 1.5 ~ 4.5mm | 1.5 ~ 5.0mm | 1.5 ~ 6.0mm |
| 작업대 여행 | X축 800mm / Y축 500mm / Z축 200mm | X축 800mm / Y축 500mm / Z축 200mm | X축 1000mm / Y축 600mm / Z축 200mm |
| 위치 결정 정도 | ± 0.02mm | ± 0.02mm | ± 0.015mm |
The Battery Laser Welding Machine is specifically designed for high-precision applications in the battery manufacturing industry. Equipped with an advanced wire feeder, automatic positioning, and intelligent cooling systems, it is particularly suitable for welding in lithium-ion battery production, including battery cells, battery packs, electrode sheets, and battery terminals.
During battery assembly, this equipment efficiently performs spot welding on thin metals, including materials commonly used in battery structures such as copper, aluminum, and nickel. Equipped with a high-power laser, it delivers minimal heat input and precise control to prevent damage to sensitive materials.
Primarily used for clean, robust, and durable welding of battery components—such as electrode connections and current collectors—this laser welding machine is the ideal solution for high-volume, high-precision tasks in electric vehicle (EV) battery manufacturing, energy storage systems, and other advanced battery applications.
Kempson Laser is a leading Chinese supplier and manufacturer of Battery Laser Welding Machines, specializing in the R&D, production, sales, and service of high-performance laser welding equipment. With a professional R&D team and over 30 patented technologies, our products hold ISO9001, CE, and FDA certifications, meeting international quality and safety standards.
Guided by our “Everlens Welding 1+N” brand philosophy, we are committed to delivering customized welding solutions tailored to meet specific customer requirements. This philosophy reflects our commitment to delivering not only cutting-edge laser welding technology but also comprehensive after-sales support, ensuring long-term satisfaction and exceptional performance for our customers. We offer a three-year warranty on all equipment and provide specialized services, such as complimentary antifreeze solutions for customers in extremely cold regions.
Contact our expert team today to discover how we can address your specific welding requirements.
A battery laser welding machine is a precision welding system equipped with a motion platform (XY or multi-axis), vision positioning, and programmable control for high-accuracy battery tab and module welding. It is designed for stable batch production of lithium battery cells, modules, and pack assemblies, ensuring consistent weld quality and repeatability.
플랫폼 레이저 용접은 높은 위치 정밀도, 제어된 용접 경로 및 균일한 에너지 출력을 제공합니다. 수동 용접과 비교하여 안정적인 용접 깊이, 최소한의 열 영향 및 불량률 감소를 보장합니다. 자동화된 플랫폼 설계는 생산 효율을 향상시키며 전기차 배터리 모듈 용접 및 에너지 저장 배터리 제조에 이상적입니다.
네, 켐프슨 배터리 레이저 용접기는 최적화된 파이버 레이저 기술을 사용하여 구리 버스바 및 알루미늄 탭과 같이 배터리에 일반적으로 사용되는 반사율이 높은 재료를 용접할 수 있습니다.
Absolutely. The automatic platform structure enables continuous operation with programmable welding parameters and repeatable motion control. It can be integrated into automated battery production lines with robotic loading, CCD vision alignment, and MES systems, making it suitable for medium to high-volume battery pack manufacturing.
가격은 일반적으로 필요한 레이저 출력, 자동화 수준 및 배터리 생산 라인의 특정 구성에 따라 9,800달러에서 15,000달러 사이입니다.
Looking for a high-precision laser welding machine for lithium ion batteries?
맞춤형 솔루션과 경쟁력 있는 견적을 원하시면 지금 바로 문의하세요.
레이저 용접은 성숙한 기술로서 제조 및 가공 산업의 지형을 근본적으로 변화시켰습니다. 이 기술은 고정밀 집속 레이저 빔을 사용하여…
레이저 용접기는 고정밀, 고효율 용접 장비입니다. 레이저 용접기는 고도로 집중된 에너지를 통해 깊은 침투 용접을 구현하여…
레이저 용접으로 알루미늄을 용접할 수 있을까요? 네, 가능합니다. 현대 제조업에서 알루미늄 제품은 건축용 압출재부터 정밀 산업 부품에 이르기까지 거의 모든 곳에서 찾아볼 수 있습니다.
레이저 용접은 무엇에 사용되나요? 레이저 용접 기술은 첨단 용접 방식으로서 제조, 자동차, 전자, 항공우주 등 다양한 산업 분야에서 널리 채택되고 있습니다.
