500W Pulsed Laser Cleaning Machine

The KPS-MCQX500 is a 500W pulsed laser cleaning machine for removing rust, oxide layers, selected coatings, oil and surface contamination from metal parts. The dual-axis handheld cleaning head supports controlled surface cleaning and pre-treatment before welding, coating or bonding. The machine uses a JPT MOPA pulsed fiber laser with QBH output and a 10m fiber. Laser power, pulse width, frequency, scanning speed and cleaning pattern can be adjusted for different materials and surface conditions. Lens and cleaning configurations can also be selected according to the workpiece and cleaning area.
  • Laser Power: 500W
  • Max. Pulse Energy: 50mJ
  • Wavelength: 1064nm
  • Fiber Length: 10m
  • Cleaning Head: ZBTK DHCP500-QBH, Dual Axis
Price: USD $11,799~USD $14,099

Product Overview

The KPS-MCQX500 is a water-cooled 500W MOPA pulsed fiber laser cleaning machine for controlled removal of surface rust, oxides, coatings, and other contaminants from metal components. It uses short laser pulses to break down or vaporize surface layers through localized laser ablation.

The 500W pulsed laser cleaning machine integrates the JPT laser source, water chiller, control system, and handheld dual-axis cleaning head in one cabinet. The 10m QBH fiber provides the operator with working distance for large or hard-to-reach components. Cleaning parameters can be adjusted for different substrates, contamination types, and surface conditions.

500W Laser Cleaning Machine Configuration

The KPS-MCQX500 integrates the main laser and cleaning components into one cabinet:

  • JPT 500W MOPA pulsed laser source
  • ZBTK DHCP500-QBH dual-axis cleaning head
  • ZBTK control system
  • HMI touchscreen
  • Industrial water chiller
  • Integrated electrical system
  • Built-in 50W air compressor
  • QBH laser output
  • 10m fiber cable

The laser source, cleaning head system, chiller, and electrical components are installed in one cabinet with a single main power connection. The cabinet also includes reserved space and terminals for selected electrical or control expansion.

500W Pulsed Laser Cleaning Machine Cabinet Size

Cabinet Size: 1.3 × 1.05 × 1.12 m

How Does a 500W Pulsed Laser Cleaning Machine Work?

A 500W pulsed laser cleaning machine uses short, high-energy laser pulses to remove unwanted surface layers from a workpiece. The KPS-MCQX500 uses a 1064nm MOPA pulsed fiber laser with a dual-axis handheld scanning head.

  • 1. Pulsed Laser Generation: The 500W MOPA fiber laser generates short laser pulses at 1064nm. Pulse width, frequency, and power can be adjusted for the cleaning process.
  • 2. Beam Scanning: The dual-axis cleaning head scans the laser beam across the target surface according to the selected scanning pattern and width.
  • 3. Contaminant Removal: Rust, oxides, selected coatings, and surface contaminants absorb the pulsed laser energy. The contaminated layer is removed through localized ablation, fragmentation, or vaporization.
  • 4. Fume Extraction: Removed particles and fumes are released during cleaning and should be captured by a suitable fume extraction system.
Pulsed Laser Cleaning

Cleaning parameters must be validated against the substrate, contamination layer, and optical configuration before production use.

Pulsed and continuous laser cleaning are used in different scenarios. For specific differences, see: Pulsed Laser Cleaning Machine vs. Continuous Laser Cleaning Machine: Differences and Selection Guide

Learn more about cleaning methods and the differences between pulsed laser cleaning and traditional cleaning: Pulsed Laser Cleaning vs. Traditional Cleaning Methods: Which One Fits Your Application?

Specifications

ParameterKPS-MCQX500
Laser TypeMOPA Pulsed Fiber Laser
Average Output Power500W
Wavelength1064nm
Max. Pulse Energy50mJ
Pulse Width30–500ns
Frequency1–4000kHz
CoolingWater Cooling
OutputQBH
Fiber Length10m
Cleaning HeadDHCP500-QBH
Scanning SystemDual Axis
Field LensF254 / F300
Power SupplyAC 220–240V, 50Hz, Single Phase
Rated Power6.5kW
Maximum Power7.5kW
Rated Current29A
Maximum Instantaneous Current34A
Cabinet Size1.3 × 1.05 × 1.12m
Built-in Compressor50W, 30kPa, 80L/min
Recommended Environment15–35°C

500W Pulsed Laser Cleaning Machine Parameters

The KPS-MCQX500 provides adjustable laser and scanning parameters for different substrates, contamination layers, and cleaning requirements. Actual parameter ranges depend on the installed laser source, field lens, and system calibration.

  • Laser Power: The laser power can be adjusted from 0–100% through the control system. The actual output depends on the installed laser source and selected operating parameters.
  • Pulse Frequency: The 500W configuration supports a pulse frequency range of 1–4000kHz. The available output power varies according to the laser source characteristics and frequency settings.
  • Pulse Width: The pulse width range is 30–500ns, allowing parameter adjustment for different surface conditions and cleaning requirements.
  • Scanning Width: The scanning width can be set from 0.01–350mm. The actual cleaning area depends on the selected field lens and system calibration.
  • Filling Parameters: The system supports adjustment of filling interval, filling angle, rotation angle, phase shift, and sine series for different cleaning patterns.
  • Air Blow: The cleaning head supports adjustable air-blow functions, including pre-air blowing before laser emission and delayed air closing after cleaning.
  • Field Lens Options: The KPS-MCQX500 supports F254 and F300 field lenses. The selected lens affects the optical working range and scanning area, with final values based on cleaning head calibration.
Field LensWorking DistanceEffective Scan Area
F254Based on machine calibrationBased on machine calibration
F300Based on machine calibrationBased on machine calibration

Parameter settings should be tested and adjusted according to the actual substrate, contamination type, and cleaning target before production use.

What Can a 500W Pulsed Laser Cleaning Machine Remove?

The KPS-MCQX500 is used to remove selected surface layers and contaminants from metal workpieces. The suitable laser parameters depend on the substrate, contamination type, and layer thickness.

  • Rust Removal — Removes surface rust from steel structures, machinery parts, tools, and other metal components.
  • Oxide Removal — Removes oxide layers from metal surfaces before further processing or inspection.
  • Paint and Coating Removal — Suitable for selected paints and coatings after process testing on the actual substrate.
  • Oil and Surface Contaminants — Cleans certain oil residues, dirt, and surface contaminants from metal components.
  • Surface Preparation — Prepares metal surfaces before welding, coating, or bonding by removing unwanted surface layers and contaminants.

Cleaning performance should be verified on the actual material and contamination layer before production use.

500W Pulsed Laser Cleaning Applications

The KPS-MCQX500 is used for surface cleaning and preparation tasks on metal components.

Metal Surface Cleaning

Rust and oxide removal from steel and other metal components.

Welding Preparation

Cleaning oxides, oil, and surface contaminants before welding.

Coating Removal

Localized removal of selected paint and coatings from metal surfaces.

Mold and Tool Cleaning

Removal of selected surface contamination from molds, tools, and metal parts.

Machinery Maintenance

Cleaning rust, oxides, and surface residues from machinery components during maintenance work.

Metal Structure Restoration

Handheld cleaning of selected contamination and surface corrosion on metal structures and large components.

Selecting and Configuring a Pulsed Laser Cleaning Machine—for more details, see: How to Choose a Pulsed Laser Cleaning Machine for Different Applications?

What materials can a pulsed laser cleaning machine remove, and what is its cleaning range? For details, see: What Can a 500W Pulsed Laser Cleaning Machine Remove?

500W Pulsed Laser Cleaning Machine Safety

The KPS-MCQX500 uses a high-power 500W MOPA pulsed fiber laser and is managed as a Class 4 laser system. The installation should include appropriate laser controls, operator protection, and fume management based on the actual working environment.

Class 4 Laser Safety

The laser processing area should be controlled during operation. The cleaning gun must be directed only toward the designated workpiece and protected processing area. Operators should receive laser safety training before using the equipment.

Required Protection

  • Laser safety glasses matched to the actual wavelength and pulse conditions
  • Protective clothing and gloves
  • Controlled laser processing area
  • Local fume extraction
  • Reliable protective grounding
  • Suitable beam barriers where required

Fume extraction is required during cleaning because laser ablation can generate particles and fumes. The composition of coatings or contaminants should be assessed before processing.

Important Safety Limits

Safety-distance detection, red-light positioning, and software power settings do not replace physical laser controls, emergency stop functions, or a controlled laser area. These functions should be treated as operating aids rather than personnel safety interlocks.

Is pulsed laser cleaning safe, and what factors influence it? For more details, see: Can Pulsed Laser Cleaning Damage the Surface? Understanding Laser Cleaning Safety

Why Choose KPS-MCQX500?

500W MOPA Pulsed Laser

The KPS-MCQX500 uses a 500W MOPA pulsed fiber laser with 50mJ maximum pulse energy, adjustable pulse width, and frequency.

Integrated Machine Design

The JPT laser source, industrial water chiller, electrical system, ZBTK control system, and cleaning head are integrated into one cabinet with a single main power connection.

10m Fiber Cable

The machine uses a 10m QBH fiber cable, with approximately 9.2m of external usable fiber for handheld cleaning work.

Dual-Axis Cleaning

The ZBTK DHCP500-QBH cleaning head uses dual-axis beam scanning with configurable scanning trajectories and cleaning parameters.

F254 / F300 Lens Options

The current configuration supports F254 and F300 field lenses. The suitable lens can be selected according to the required working distance and effective scanning area.

Built-in Air Compressor

A 50W air compressor is integrated into the cabinet, providing approximately 30kPa pressure and 80L/min airflow for auxiliary air and cleaning head lens protection.

Case

How to Choose a 500W Pulsed Laser Cleaning Machine?

Choosing a 500W pulsed laser cleaning machine should start with the material, contamination, and cleaning task, rather than laser power alone.

  • 1. Match the Laser to the Material: Confirm the substrate and contamination layer first. Steel, stainless steel, aluminum, and other metals can require different pulse settings. Process testing on the actual workpiece is recommended.
  • 2. Check Pulse Energy and Parameters: A 500W machine can use different pulse configurations. For the KPS-MCQX500, the current configuration provides up to 50mJ pulse energy, with 30–500ns pulse width and 1–4000kHz frequency.
  • 3. Select the Cleaning Head: For handheld cleaning, check the scanning system, available trajectories, and parameter adjustment range. The KPS-MCQX500 uses the ZBTK DHCP500-QBH dual-axis cleaning head.
  • 4. Select the Field Lens: F254 and F300 lenses provide different optical configurations. Working distance and effective scan area should be confirmed through the actual cleaning head calibration.
  • 5. Check Site Power Requirements: The current KPS-MCQX500 configuration uses 220–240V single-phase power, with 6.5kW rated power and 7.5kW maximum power. Check the workshop power supply, breaker, and cable capacity before installation.
  • 6. Confirm Safety and Fume Control: A 500W pulsed laser system is managed as a Class 4 laser system. Confirm the required controlled area, laser eyewear, beam protection, grounding, and fume extraction before operation.

For a specific application, provide the substrate, contamination type, workpiece size, and cleaning requirements. These details can be used to select the laser, lens, and cleaning configuration for process testing.

500W Pulsed Laser Cleaning Machine Manufacturer and Supplier

KEMPSON is a laser equipment manufacturer and supplier with experience in laser cleaning, welding, and automated production equipment. We develop and manufacture equipment for metal processing applications, with project experience covering equipment selection, process testing, machine integration, and production line deployment. Our products are supplied with relevant certifications and technical documentation for different markets.

KEMPSON supports customers from equipment selection and process evaluation to installation, commissioning, operator training, and after-sales service. For production projects requiring more than a standalone machine, we can provide turnkey laser processing line solutions with equipment integration and customized configurations. Contact us with your material, contamination type, and production requirements to discuss a suitable 500W pulsed laser cleaning solution.

FAQs

What is a 500W pulsed laser cleaning machine?

A 500W pulsed laser cleaning machine uses short laser pulses to remove rust, oxides, selected coatings, and surface contaminants from metal components. The KPS-MCQX500 uses a water-cooled MOPA pulsed fiber laser with a handheld dual-axis cleaning head.

What laser source does the KPS-MCQX500 use?

The current KPS-MCQX500 configuration uses a JPT YDFLP-CL-500-50-W MOPA pulsed fiber laser. It operates at 1064nm, with 500W average output power and up to 50mJ pulse energy.

What is the maximum pulse energy of the 500W laser cleaner?

The current 500W configuration provides a maximum pulse energy of 50mJ. You can adjust the pulse width and frequency within the installed laser source specifications.

What is the fiber length of the 500W pulsed laser cleaning machine?

The machine uses a 10m QBH fiber cable. About 9.2m is usable outside, with about 0.8m routed inside the cabinet.

What field lenses are available?

The current configuration supports F254 and F300 field lenses. The actual working distance and effective scanning area depend on the installed cleaning head and calibration results.

How much does a 500W pulsed laser cleaning machine cost?

The reference price for the current KPS-MCQX500 configuration is RMB 78,000. The final quotation can vary with the selected configuration, optical components and project requirements.

What power supply does the 500W laser cleaning machine require?

The current configuration requires single-phase AC power at 220–240V, 50Hz. Rated power is 6.5kW, maximum power is 7.5kW, and maximum instantaneous current is 34A.

Can the 500W laser cleaner remove rust and oxide?

Yes. The KPS-MCQX500 can be used for rust and oxide removal from suitable metal surfaces. Cleaning parameters should be tested against the actual substrate and contamination layer before production use.

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