The air laser welding machine utilizes a self-generated gas mixture of 99.99% argon-nitrogen gas. The gas generator employs a multi-stage vortex collision separation filtration system imported from South Korea, featuring a high-precision gas production unit. This ensures a pure and stable gas supply while significantly reducing operational costs. The handheld welding head comes standard with a 10-meter fiber optic cable, enabling flexible and convenient long-distance outdoor welding. Beyond single-wire and dual-wire feeding modes, the air laser welder can also utilize a stepper quad-wire feeder to achieve triple-wire stack welding.
Below are detailed images showcasing our air laser welding process for medium-thickness plates. You can view our product quality from multiple angles:
Kempson air fiber laser welding machines combine laser welding with self-generated shielding gas to deliver efficient, stable, and high-quality welds. The working principle is as follows:
First, an integrated high-precision gas generator produces high-purity inert shielding gas. Select models feature multi-stage vortex filtration systems to ensure stable, pure gas without external procurement.
The laser outputs high-density beams via a custom-designed chip. Energy is precisely focused onto the weld zone through a rotating anti-spatter torch, rapidly melting the base material and filler wire to form a robust weld.
Managed by a Schneider Electric control system, the equipment supports dual-wire feeding and step control, suitable for single- or double-sided welding of plates ranging from 0.5 to 10 mm thick.
During welding, self-generated shielding gas isolates the weld zone from air, preventing oxidation. This ensures spatter-free welding with low energy consumption, high efficiency, and stable performance.
Precision Gas Generation System
Built-in high-purity gas generator equipped with imported multi-stage filtration devices ensures pure and stable shielding gas production without requiring an external gas source.
Intelligentes elektronisches Steuerungssystem
Features Schneider Electric control system integrating current filtering and isolation protection, along with gas control modules and real-time pressure gauges for stable and reliable welding performance.
Multi-Spin Anti-Spatter Torch
Specialized torch structure with protective lens design effectively suppresses welding spatter, reducing replacement frequency and usage costs for lenses and other consumables.
Stepped Wire Feed Mechanism
Supports dual or quad wire feed configurations, delivering precise and smooth wire feeding to accommodate diverse materials and welding process requirements.
High-Stability Laser
Equipped with reliable GW series lasers, ensuring stable operation and backed by a three-year warranty to guarantee long-term, efficient equipment performance.
Kempson laser welding torches feature multi-rotor protection design, high-temperature alarms, and splash-proof components that significantly reduce lens and nozzle consumable costs while enhancing continuous operation efficiency.
Kempson Air Laser Welding Machine integrates intelligent controls and a precision gas circuit system within a compact 1.3×1.05×1.15-meter chassis. Equipped with swivel casters and a rugged housing, it offers the combined advantages of high integration, user-friendly operation, and flexible workshop mobility. Below is a dimensional diagram:
| Modell | KPS-ALW1500 | KPS-ALW2000 | KPS-ALW3000 |
|---|---|---|---|
| Laserleistung | 1500W | 2000W | 3000W |
| Kehlnahtdicke (Edelstahl) | 2.5 mm | 5 mm | 9 mm |
| Kehlnahtdicke (Winkelstahl) | 3 mm | 5.5 mm | 10 mm |
| Kehlnahtdicke (Aluminiumlegierung) | 2 mm | 4.5 mm | 8.5 mm |
| Schweißdrahtdurchmesser | Φ0.8-1.6 | Φ0.8-2.0 | Φ0.8-2.0 |
| Drahtvorschubmodus | Automatische Drahtzuführung | Automatische Drahtzuführung | Automatische Drahtzuführung |
| (Ein-/Doppeldrahtschaltung) | (Ein-/Doppeldrahtschaltung) | (Ein-, Zwei- oder Dreidrahtschaltung) | |
| Schweißnahtbreite | 1.5-4.5mm | 1.5 – 5.5 mm | 1.5 – 8.0 mm |
| Gesamtstromverbrauch | 2kW | ≤2.5 kW | ≤3 kW |
| Kühlverfahren | Integrierte Wasserkühlung | Integrierte Wasserkühlung | Integrierte Wasserkühlung |
| Kühlleistung | 4200W | 5200W | 7500 W |
| Stromversorgung | 380V | 380V | 380 V |
| Geräteabmessungen | 1.3 * 1.05 * 1.15m | 1.3 * 1.05 * 1.15 m | 1.3 x 1.05 x 1.15 m² |
| Ausrüstungsgewicht | 380 kg | 400 kg | 410 kg |
| Art des selbst erzeugten Gases | 99.99%iges Argon-Stickstoff-Gas | ||
| Der handgeführte Schweißkopf wird standardmäßig mit einem 10 Meter langen Glasfaserkabel geliefert, was flexibles und bequemes Schweißen über große Entfernungen im Freien ermöglicht. | |||
Air fiber laser welding machine of medium-to-thin plates is particularly suitable for efficient welding of common metals such as stainless steel, galvanized sheet, carbon steel, and aluminum alloys. The welding results are compared as shown in the figure below:
Aluminiumlegierung
2 – 4 mm
Aluminiumlegierung
2 – 8 mm
Kohlenstoffstahl
3 – 12 mm
Edelstahl
2 – 10 mm
The Air Laser Welder is a highly efficient solution specifically designed for welding medium-to-thin metal sheets. It excels in precision welding of materials such as stainless steel, carbon steel, galvanized sheet, and aluminum alloy, delivering both high efficiency and superior weld bead formation. This makes it a reliable choice for thin-sheet welding in modern manufacturing. Below are applicable industries and welding targets:
Kempson is China’s leading manufacturer and solution provider of fiber laser welding equipment, specializing in thick plate and medium-thin sheet welding applications covering thicknesses from 0.5 to 12mm. Our independently established R&D team and core technology system have earned multiple authoritative certifications including CE, FDA, RoHS, ISO9001, and 3A Credit Enterprise, alongside over 30 utility model patents.
Currently, Kempson’s product portfolio encompasses advanced process models including thick plate air laser welding, self-shielded gas laser welding, triple-wire cladding welding, dual-gun laser welding, and high-power dual-gun air welding. Our equipment delivers continuous production capabilities to meet diverse global welding demands.
Kempson maintains a comprehensive global after-sales service network with service centers established in over 22 countries. All equipment comes with a three-year warranty, and products are exported to more than 50 countries and regions. Contact us for quotations and laser welding solutions.
No need to purchase argon/nitrogen externally. The equipment converts air into high-purity shielding gas through a precision filtration system, saving over 30,000 yuan annually per unit in gas costs. It produces clean, bright welds without blackening when welding aluminum, balancing economy with high-quality welding.
Suitable for medium-to-thin metal sheets including stainless steel, carbon steel, galvanized sheet, and aluminum alloys. Recommended welding thickness: 0.5–8.5mm. Widely applied in kitchen/bath hardware, automotive components, doors/windows, railings, and related industries.
Equipped with an intelligent CNC system and high-definition LCD panel, supporting parameter storage and one-touch recall for quick mastery by beginners. Its modular structure simplifies maintenance, with operational training and remote guidance provided.
An integrated high-precision Korean filtration system generates inert mixed gas with 99.99% purity in real time, effectively isolating oxygen. This produces uniform, dense welds free from oxidation, achieving protection equivalent to or surpassing traditional gas cylinders.
The unit features swivel casters and a 10-meter fiber optic cable for flexible workshop relocation and long-distance operation. Its reinforced sheet metal housing and heat dissipation duct design enable continuous, stable operation in high-temperature environments, supporting alternating production across multiple workstations.
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